Quarry Tile Cleaning

Red Black Quarry Tiled Floor Renovation Peak District Sheffield

1870’s Quarry Tiled Floor Restored in the Peak District near Sheffield

I was contacted by a young couple who had just bought a charming old house with a Quarry Tiled floor nestled on a hill side in the Peak District close to Sheffield. The Peak District is a national park at the southern end of the Pennines surrounded by the cities of Manchester, Derby, Stoke and Sheffield. It’s hugely popular with tourists and attracts millions of visitors every year.

The building dated to the 1700’s, in 1870 a big renovation took place on the house and it is thought this floor was laid then, before 1870 the hallway where the tiled floor is was actually a gap between two buildings but when the buildings were renovated in 1870 the two houses were converted into one.

Red Black Quarry Tiles Before Cleaning Peak District Sheffield

After peeling back, a smelly old red carpet our customers discovered the original hallway tiled floor, but as they started taking the carpet up they realised it was very badly damaged. A few decades ago the house was converted into a Bed & Breakfast and extra bathrooms were put in, a lot of the tiles had been ripped up to run a soil pipe the length of the house.

The new owners were desperate to have the floor put back to its original state, on our first inspection we asked them if we couldn’t fix the floor what would they do, they simply replied ‘We have no plan B’.

We did some moisture readings, inspected the tiles, looked closely at the damage, and came up with a plan to save the floor. Some reclaimed tiles were sourced from the local reclamation yard, they were almost a perfect match.

Restoring a Quarry Tiled Floor

On the first day we cleaned the undamaged areas, this way we could see exactly how much damage there was and see how many tiles we had to replace. We used a combination of the strong alkaline stripper and degreaser Pro-Clean to remove any dirt, grime, and old floor coatings. This is worked into the floor using a black scrubbing pad and then the soiling rinsed off with water and extracted with a wet vacuum.

The floor was then given an acid rinse using Tile Doctor Acid Gel to help fight any salt issues, old floors in old properties aren’t protected from damp by a Damp Proof Membrane so any moisture coming up through the floor can leave salt deposits on the tiles which over time which can damage the clay. This is a much bigger problem with floors that have been covered up for a long time like this one.

The next two days were spent repairing the areas of missing tiles, we had to dig out the concrete and install new sub floors to lay the reclaimed tiles on. Most of the damage was down to a soil pipe that had been dug through the floor and two areas where the central heating system had been installed and pipes laid.

Sealing a Quarry Tiled Floor

Once I was happy with the floor it was left to dry out for a few days to ensure it was dry before sealing, this is important as clay tiles can take a long time to dry and the floor needed to be bone dry to achieve the best results when sealing.

When I eventually returned six coats of Tile Doctor Seal & Go Extra were applied to the floor giving the tiles a lovely satin finish which will protect the floor for years to come.

Red Black Quarry Tiles After Renovation Peak District Sheffield

The young couple were totally over the moon with the floor and for aftercare I recommended Tile Doctor Neutral Clean which is a gentle but effective tile cleaning product that is fine for use of sealed surfaces.

 

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Dirty Quarry Tile Grout Before After Renovation Royston

Deep Cleaning Kitchen Quarry Tile and Grout in Royston

We were contacted about this modern quarry tile floor in the kitchen of a farmhouse in Royston, Barnsley. They were fed up of the grout making the floor look grotty and whatever they tried they couldn’t get the grout to look any better. They explained they had used lots of different cleaning products on the market, and had spent a fortune, but the floor still looked the same. Royston is a village right on the border of Barnsley and Wakefield, it’s situated in South Yorkshire but is historically a part of the West Riding of Yorkshire.

The trouble with Grout is its cementitious texture which traps dirt and I suspect that they were using a single bucket to apply and rinse their mop during cleaning. This results in the mop being rinsed in increasingly dirty water which is put back on the floor where it is brushed into the grout where it gets trapped. Ideally you should use two buckets, one containing the cleaning fluid and the second containing water where you rinse your mop afterwards.

Quarry Tiled Kitchen Floor Before Cleaning

There are several solutions ranging from continual grout cleaning through to replacing the grout which is expensive. In this case the Quarry tiles were the small 6in x 6in format which covered the entire ground floor of this old farmhouse and with the grout lines being 10mm wide replacing the grout would have been a mammoth effort.

My recommendation was to deep clean the Quarry tiles and grout, removing any sealer from the tiles in the process and then reseal the tiles and the grout to protect both from ingrained dirt. I demonstrated the process on a small test area to see how the floor would respond and much to the client’s surprise there was an immediately and dramatic improvement. They were more than happy to go ahead with my quote and get the floor sorted.

Deep Cleaning Quarry Tiled Kitchen Tiles and Grout Floor

We started by soaking manageable areas of the floor in a strong dilution of Tile Doctor Pro-Clean, it was left to work its magic for ten minutes before a rotary machine fitted with a rotary brush was used to scrub the floor. The slurry was then extracted using a wet vac before the floor was thoroughly rinsed with clean water then extracted with the wet vac again.

Quarry Tiled Kitchen Floor During Cleaning

The floor was quite large, so it took most of the day to repeat this process across the entire area scrubbing by hand where necessary to remove stubborn staining. By the end of the day the Quarry tile and grout was looking much cleaner and brighter and I had now doubt that once the floor had been sealed the customer would be really pleased with the result. The floor was left overnight so it would be ready for sealing the next day.

Quarry Tiled Kitchen Floor During Cleaning

Sealing a Quarry Tiled Kitchen Floor

I returned the following morning and started by testing the floor was dry using a moisture meter. Applying a sealer to a damp floor would be counter productive as the seal would not cure. The floor was dry, so we applied an impregnating sealer to the Quarry tile and Grout called Tile Doctor Ultra-Seal. This is a penetrating sealer which doesn’t affect the look of the tile or darken the grout. It’s a natural look sealer which won’t make the floor shiny but is formulated to provide maximum stain protection. It is also an excellent grout sealer so will help keep the grout lines looking great.

Quarry Tiled Kitchen Floor After Cleaning

They were over the moon with the new look floor!

For after I recommended the use of Tile Doctor Neutral Tile Cleaner which will keep the floor in the best condition. It is pH balanced so will won’t prematurely erode the sealer like the stronger products you find in supermarkets which can break down sealers with constant use.

 

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